Welcome Prakruti Briquetting Machines

Prakruti Machines is a leading Briquetting Plant Manufacturer based in Bangalore, India. We are dedicated to manufacturing Automated Hydraulic Briquetting Machines.

Prakruti Machines was founded by Mr. Laxman Helawar, a mechanical engineer with passion for machines. Few years since inception, today Laxman and his team of dedicated staff are working towards producing most cost effective and production efficient hydraulic briquetting machines in the world.

Our technical talent pool consists of a qualified and efficient group of Engineers, quality controllers and operators who have been employed with us since inception and they are our most valuable asset

Our reputation is built on having the proven capability to manufacture Hydraulic Briquetting Machines which have compact design & rigid construction with Low maintenance and Low power consumption

Quality and reliability of our machines and excellent customer experience has led us to success and earned appreciation all over India as an optimum solution for briquetting plants.

Vision : To become a brand known for designing and developing the most cost effective and production efficient Hydraulic Briquetting Machines in the world.

Briquette Press Machine Features:

Briquetting Press is die and punch type Hydrualic  press with  Filtered & cooled lubrication oil is supplied by pump through p.pipes. Material is continuously fed through a hopper by means of a vertical feeder with its own gearbox and a motor. Regulated feed to the press is provided by independently driven screw through Rexible pulley/drive on motor. From feeding chamber material is compressed by ram through taper bore die. Briquettes comes out from cooling line. Total process is Continuous & Controlled by panel. Briquetting Press is used for binder less production of high density fuel briquettes i.e. “biocoal” from all types of degradeable biomass. Residues & wastes such as groundnut shell, wood waste, baggasse (sugar cane stalk), cotton shell/stalk, mustard husk/straw, coQee husk, pine needle, saw dust etc. Acceptable moisture in raw material of briquetting is 8-12%.

Biomass Briquetting Raw Material:

Anything which is biomass and is waste can be briquetted into high calorific Fuel briquettes. It can be Wheat Straw, Mustard waste, Rice husk, Arhar stalks, Groundnut Shell, Pine needles Sarkanda, Bagasse. Coffee husk, Cotton Stalks, Sunflower waste, Sugarcane , Bagasse, maize stalks, bajra cobs & Coir dust in agricultural waste. Similarly forest waste such as Wood chips and shravings, Tree bark, twings, Saw dust bamboo, Wild grasses, Shrubs, Leaves & trash can also be briquetted without any binding agent with the help of briquette machines.

Briquette Press Raw Material Feeding:

Briquette press receives Biomass waste by a speed controlled screw conveyor. The speed of the screw determines the outcome of the machine this hardness of the briquette. The speed of the raw material is regularized on the basis specific gravity of the raw material. A modification of the specific gravity of the raw material will thus results in a variation of the hardness of the briquette. We at Prakruti Briquette Machines always recommend our briquetting presses to be equipped with an automatic capacity adjustment system that will adjust the capacity up and down depending of the raw material.

Briquette Manufacturing Process:

Raw material like saw dust is screened and stalk (Forest & Agro Waste) are grinded by chipper cum Grinder (Single Action)For using material of two or more type, it should be mixed in suitable from by mixture/ manualy.if raw material has high moisture it should be reduced by sun drying or using flash dryer if moisture is so high, it can be reduce by Rotary drum dryer.Hammer mill grinder is used to grind the material to get desired to get desired grains size for small models. Raw material (desired grain size) is transported by pneumatic system to holding bins fixed over Briquetting press. Dust is collected by cyclone or direct by screw conveyor to B.Pass. By screw conveyor, material is discharged from bin to the press. Material is Compressed by ram through taper bored die. By compression temperature is raised & lignin come to the surface and binds the material by its natural binder. Briquettes are formed in shape of log and it is automatically pushed through cooling line to the storage points.

Finish Products Briquettes

Finish Products Briquettes have high specific density (1100-1200 kg/m3)and bulk density. These can withstand the stocks of long distance transport, Loading /Unloading and transportation costs are much less, requirement is drastically reduced. Comoared to fired wood or losse biomass, briquettes give much higher boiler efficiency because of low moisture and higher density. A Briquettes is an ideal Due to… Eco friendly & Renewable Energy Fuel. Economical and cheaper than other solid fuels i.e coal & wood. Higher calorific value around 3600-4800 K Cal/Kg & above. Pollution free because there is no sulfur or any fly ash when burn. Consistent high burning efficiency due to the low moisture. Easy for Transportation, feeding due to unique shape. Combustion is more uniform compared to other coal. Demand able market due to high rise in fossil fuels price.

Requirements

To produce high-quality briquettes the following requirements must be met: Moisture of raw material should be ranges between 8-15%. Raw material should be pre-shredded to the size of 5-50mm according to model. Raw material should be free from foreign substances such as sand, stones and metal.

Why Briquetting :

Today every country wants to preserve their fossil fuel such as oil, natural gas, coal & wood. Briquette is not only a good fuel but is also good for nature, as it only emits that mush of CO2 which is required by the environment for Plants & trees. Beside Energy various governments offers huge incentives and promotional tax benefits to install Briquette Press & Machines.

Featured of Briquettes:

Briquetting Press is die and punch type Hydraulic  Filtered & cooled lubrication oil is supplied by pump through p.pipes. Material is continuously fed through a hopper by means of a vertical feeder with its own gear box and a motor. Regulated feed to the press is provided by independently driven screw through flexible pulley drive on motor.From feeding chamber material is compressed by ram through taper bore die. Briquettes comes out from cooling line. Total process is Continuous & Controled by panel. Briquetting Press is used for binder less production of high density fuel briquettes i.e. “biocoal” from all type of degradeable biomass. Residues & wastes such as groundnut shell, wood waste, baggasse(sugar cane stalk), cotton shell/stalk, mustard husk/straw, coffee husk, pine needle, saw dust etc. Acceptable moisture in raw material of briquetting is 8-12%.